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Gray Iron Sand Casting

Material: HT150-HT300 gray cast iron
Process: Sand casting process
One-stop delivery: Supports subsequent processes such as machining and surface treatment
Customization capability: Size range (length 50-5000mm/Width 30-3000mm/Height 20-2000mm) Weight 1kg- 50,000kg
Accuracy: CT8-CT10 grade
Roughness: Ra12.5-Ra25μm
Delivery time: 7-15 days for sample production, 25-35 days for mass production delivery (depending on complexity)

  • Product Introduction

Gray iron sand castings-they're everywhere in core components. Mechanical manufacturing, automotive, energy sectors-you name it. Performance stands out, cost stays in check. That's why they're the go-to, no fancy reasons.
Our casting know-how's been honed over years. Quality control? We don't cut corners. Whatever specs you need, we can tailor-make it. No generic solutions, just precision for your exact use case.

Core performance parameters

Material's gray cast iron, HT150 to HT300 grades. The sweet spot for most industrial needs.

Shock absorption, wear resistance, easy machining-all rolled into one. Perfect for pressure and vibration-heavy environments. The flake graphite structure acts like a built-in lubricant, extending service life far beyond ordinary materials.

 

Mechanical properties

Solid. Compressive strength 200-400 MPa, Brinell hardness HB170-240. Shock absorption coefficient 0.15-0.25-cuts down equipment vibration noticeably during operation.

 

Wear resistance index

Tested and proven. 20MPa pressure, 0.5m/s friction speed-wear stays under 0.05mm per 100 hours. That's durability you can count on.

 

Heat resistance

250℃ continuous work, 400℃ instantaneous high temp. Handles harsh thermal conditions without breaking a sweat.

Customized production capacity

3D simulation paired with precision casting. No more guesswork in production.

Size range's flexible. 50mm to 5000mm length, 30mm to 3000mm width, 20mm to 2000mm height.

Weight:From 1kg up to 50,000kg-small precision parts to heavy-duty components, we cover it all.

Precision standards:CT8-CT10 dimensional tolerance, surface roughness Ra12.5-Ra25μm. Tight enough for even the most demanding assemblies.

Gray Iron Sand Casting manufacture
Gray Iron Sand Casting price

Cost control advantage

Sand molds vs. metal molds-no contest. Costs drop by 70%, new product development cycle shortens 30%. That's a massive boost to your bottom line.

Stable raw material supply chains, plus efficient in-house processes. We trim total costs by 25% without sacrificing quality. Performance doesn't have to come with a premium price tag.

Quality control system

Implement full-process quality control: Conduct spectral analysis on raw materials to detect their composition. The control accuracy of the smelting temperature of the medium-frequency electric furnace is ±10℃. The finished products need to go through 12 quality inspection procedures such as ultrasonic flaw detection and hardness testing to ensure that the defect rate of the products is less than 0.3%.

Application Field

We offer one-stop services, including design optimization, process consultation and after-sales maintenance. If you need products in gray iron sand casting, please feel free to contact us at any time.

 

Mechanical manufacturing

  • Typical applications: machine tool beds, gearbox housings
  • Product advantages: High rigidity, shock absorption and noise reduction, wear resistance
 

Automobile industry

  • Typical applications: Engine blocks, brake drums
  • Product advantages: Good thermal conductivity, high strength, heat resistance and wear resistance
 

Energy industry

  • Typical applications: Steam turbine cylinder blocks, valves
  • Product advantages: Stable size, strong sealing performance, and corrosion resistance

FAQ

 

 

 

 Q: Are you a factory or a trading company?

A: A: Yes, we are a factory and a one-stop source for all your customized products.
Q: What do l need to quote?
A: Please provide 2D or 3D drawings (indicating materials, dimensions, tolerances, surface treatment, and other technical requirements), quantity, purpose, or samples. Then we will quote the most favorable price within 24 hours.
Q: Can you make machining parts based on our samples?
A: Yes, we can make measurement based on your samples to make drawings for machining parts making.
Q: How do you control quality?
A: (1)Material Inspection - Check material surfaces and approximate dimensions
(2)First inspection of production - ensure critical dimensions in mass production.
(3)Sampling inspection - check the quality before delivery to the warehouse.
(4)Preshipment inspection 100% inspection by QC assistant before shipment.
Q: How soon can l get samples?
A: Based on your specific project, it usually takes around 30 days
Q: After sales service team
A: If you have any problems after receiving the product, you can provide feed back through voice call, video conference, email, etc. within one month, Our team will provide you with solutions within a week.

 

 

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